PCD INSERTS Industrial Cutting Inserts Without Coating Optional Coating Ideal for High Speed and High Accuracy Machining

Product Description:

The PCD Blank is an essential component in the manufacturing of high-performance cutting tools, specifically designed for use in PCD tools applications. Manufactured through an advanced sintering process under high pressure and temperature, this product exemplifies superior quality and precision, ensuring optimal performance in demanding industrial environments.

One of the defining characteristics of the PCD Blank is its exceptional manufacturing process. Utilizing sintering under high pressure and temperature, the polycrystalline diamond particles are fused together to create a dense and robust material. This process not only enhances the structural integrity of the blank but also ensures uniformity and consistency throughout the product. As a result, the PCD Blank exhibits outstanding hardness and wear resistance, making it an ideal choice for cutting tools that require long-lasting durability and precision.

Designed in a round shape, the PCD Blank offers versatility and ease of integration into various tool designs. Its round type facilitates efficient machining and customization, allowing manufacturers to adapt the blank to specific tool geometries according to the needs of their applications. Whether used in turning, milling, or drilling tools, the round PCD Blank serves as a reliable foundation for creating high-quality PCD tools.

The surface roughness of the PCD Blank is another critical attribute that distinguishes it from other materials. With a surface roughness of Ra<0.1um, the blank provides an ultra-smooth finish that significantly reduces friction during cutting operations. This low surface roughness contributes to enhanced cutting efficiency, reduced tool wear, and improved workpiece finish. The ultra-smooth surface also facilitates easier coating application when coatings are desired, although the product is available either without coating or with optional coatings based on specific requirements.

Regarding coatings, the PCD Blank offers flexibility to meet diverse manufacturing needs. It can be supplied without any coating for applications where the natural properties of polycrystalline diamond are sufficient, or it can be customized with optional coatings to further enhance performance characteristics such as wear resistance, thermal stability, or chemical inertness. This adaptability makes the PCD Blank a versatile choice for manufacturers aiming to optimize their PCD tools for a wide range of industrial applications.

Polycrystalline diamond, often abbreviated as PCD, is renowned for its exceptional hardness, thermal conductivity, and chemical stability. These properties make PCD an ideal material for cutting tools used in machining non-ferrous metals, composites, and abrasive materials. The PCD Blank serves as the raw material from which these high-performance PCD tools are crafted, ensuring that the final products deliver superior cutting precision, longer tool life, and improved productivity.

In summary, the PCD Blank is a high-quality, round-type polycrystalline diamond product manufactured through sintering under high pressure and temperature. Its ultra-smooth surface finish with Ra<0.1um, combined with the option for coatings, provides manufacturers with a versatile and reliable foundation for producing advanced PCD tools. Whether you are seeking to enhance the durability, precision, or efficiency of your cutting tools, the PCD Blank represents an excellent choice in the realm of PCD tools manufacturing.

Applications:

The CTSTC PCD Blank, model number 1.6-005, is an essential component widely used in the manufacturing of high-precision PCD TOOLS and PCD DISC products. Originating from CHINA, this high-quality PCD Blank is manufactured through an advanced sintering process under high pressure and temperature, ensuring exceptional durability and performance. With a micro size of 5um, these blanks guarantee fine grain structure, making them ideal for producing cutting-edge PCD TOOLS that demand superior wear resistance and long service life.

Due to its round type and compact size, the CTSTC PCD Blank is perfectly suited for various industrial applications, including machining, drilling, and cutting in automotive, aerospace, electronics, and woodworking sectors. These PCD TOOLS are particularly effective in precision cutting and shaping of non-ferrous metals, composites, and abrasive materials where traditional carbide tools fall short. The availability of this product in stock and the supply ability of 1000 pieces per day ensures a steady and reliable source for manufacturers and toolmakers who require consistent quality and timely delivery.

The packaging details include a protective plastic box to prevent damage during transportation, maintaining the integrity of the PCD Blank. With a minimum order quantity of just one piece and negotiable pricing, CTSTC provides flexible purchasing options to meet the needs of both small workshops and large-scale production facilities. The delivery time of 5-10 days and payment terms including TT, LC, and Western Union further simplify the procurement process, making it convenient for international customers.

In practical scenarios, the CTSTC PCD Blank is frequently utilized by tool manufacturers to create custom PCD TOOLS and PCD DISC components that require precise dimensions and excellent surface finish. Its robustness and stability under high operational stress make it a preferred choice in industries that demand reliable cutting performance and extended tool life. Whether it is for prototype development, mass production, or replacement parts, this PCD Blank facilitates the creation of top-tier PCD TOOLS essential for advancing manufacturing efficiency and product quality.

Packing and Shipping:

Our PCD Blank products are carefully packaged to ensure maximum protection during transit. Each blank is individually wrapped and securely placed in a sturdy box with cushioning materials to prevent any damage.

We use high-quality packaging materials that are environmentally friendly and designed to keep the product safe from moisture, dust, and impact.

All orders are shipped promptly through reliable carriers, with tracking information provided to customers for easy monitoring of their shipment.

For international shipments, we ensure proper documentation and customs clearance to avoid any delays.

Customer satisfaction is our priority, and we strive to deliver your PCD Blank products in perfect condition and on time.

FAQ:

Q1: What is the brand and model number of the PCD Blank product?

A1: The PCD Blank is from the brand CTSTC with the model number 1.6-005.

Q2: Where is the PCD Blank manufactured?

A2: The PCD Blank is made in China.

Q3: What is the minimum order quantity for the PCD Blank?

A3: The minimum order quantity is 1 piece.

Q4: What are the packaging details and delivery time for the PCD Blank?

A4: Each PCD Blank is packaged in a plastic box, and the delivery time is typically 5-10 days.

Q5: What payment methods are accepted for purchasing the PCD Blank?

A5: We accept payment via TT (Telegraphic Transfer), LC (Letter of Credit), and Western Union.

Q6: What is the supply ability of the PCD Blank?

A6: We can supply up to 1000 pieces per day.

Q7: Is the price for the PCD Blank fixed?

A7: The price is negotiable depending on order quantity and other factors. Please contact us for a quote.