PCD BLANK Grit Size 10um Optimized for Precision Cutting Tool Applications and Industrial Fabrication

Product Description:

The PCD Blank, model 1.6-FS, is a high-quality product designed for advanced industrial applications where precision and durability are paramount. This product is crafted using polycrystalline diamond (PCD), a material renowned for its exceptional hardness and wear resistance. With a grit size of 10um, the PCD Blank offers an optimal balance between surface finish and cutting performance, making it an ideal choice for manufacturing PCD inserts and other precision tools.

Polycrystalline diamond (PCD) is a synthetic diamond product composed of numerous diamond grains bonded together at high pressure and temperature. This unique structure endows PCD materials with extraordinary toughness and thermal stability, which significantly outperforms traditional cutting materials like tungsten carbide. The PCD Blank 1.6-FS model leverages these properties to provide enhanced tool life and superior machining accuracy, especially in applications involving non-ferrous metals, composites, and abrasive materials.

One of the primary uses of the PCD Blank is in the production of PCD inserts. These inserts are critical components in various cutting, drilling, and milling tools used across automotive, aerospace, and electronics industries. The exceptional hardness and wear resistance of polycrystalline diamond ensure that PCD inserts maintain sharp cutting edges for longer periods, reducing downtime and increasing productivity. The 10um grit size of this PCD Blank is particularly well-suited for producing inserts that require fine cutting edges and smooth finishes, enhancing the overall performance of the tools.

The PCD Blank model 1.6-FS is manufactured with precision and strict quality control standards, ensuring consistent material properties and dimensions. This consistency is vital for tool makers who rely on high-quality raw materials to produce PCD inserts that meet stringent industry specifications. Moreover, the availability of samples allows potential users to evaluate the material's suitability for their specific applications before committing to bulk orders, providing confidence and flexibility.

Customization is another key feature of this PCD Blank product. Understanding that different industries and applications may demand specific requirements, the manufacturer offers customization options on request. Whether it is adjusting the grit size, modifying the dimensions, or tailoring other material properties, customers can work closely with the supplier to obtain PCD blanks that perfectly fit their production needs. This bespoke service enhances the versatility of the PCD Blank 1.6-FS and enables manufacturers to innovate and optimize their tool designs effectively.

In summary, the PCD Blank 1.6-FS with a grit size of 10um is an indispensable material for producing high-performance PCD inserts. Its foundation in polycrystalline diamond technology ensures outstanding wear resistance, durability, and precision. The product’s availability as samples and the option for customization further add to its appeal, making it a trusted choice for industries demanding excellence in cutting tool materials. Whether you are in automotive manufacturing, aerospace engineering, or electronics production, this PCD Blank stands out as a superior raw material for crafting reliable, efficient, and long-lasting PCD inserts.

Features:

• Product Name: PCD Blank
• Micro Size: 5um for precise machining
• Diamond Layer Thickness: 0.4-0.6mm ensures durability
• Customization: Available on request to meet specific needs
• Grit Size: 10um for optimal surface finish
• Conductivity: Low conductivity suitable for various applications
• Ideal for use in PCD inserts and PCD tools
• Made from high-quality Polycrystalline Diamond material

Applications:

The CTSTC PCD Blank, model number 1.6-10W, is a high-quality polycrystalline diamond (PCD) product manufactured in China. Known for its exceptional chemical inertness and outstanding durability, this PCD blank is designed to withstand operating temperatures up to 700°C, making it an ideal choice for demanding industrial applications. With a density of 3.52 g/cm³, the PCD blank offers remarkable strength and stability, ensuring consistent performance in various machining and cutting processes.

This PCD blank serves as a fundamental component for the production of PCD inserts and PCD discs, which are widely used in precision cutting, drilling, and grinding operations. Its robust physical and chemical properties enable it to maintain sharpness and resist wear even under high-speed and high-pressure conditions, making it indispensable in the manufacturing of tools for automotive, aerospace, and woodworking industries. The ability to customize the PCD blank according to specific requirements further enhances its versatility across different industrial scenarios.

Packaging is carefully managed with a plastic box to ensure the PCD blank arrives in perfect condition, reflecting CTSTC’s commitment to quality. The minimum order quantity is flexible, starting from just one piece, and the price is negotiable to suit various customer needs. With a supply ability of 1000 pieces per day and a delivery time ranging from 5 to 10 days, CTSTC ensures prompt and reliable availability to meet urgent production demands. Payment terms include TT, LC, and Western Union, providing convenience and security in transactions.

Typical application occasions for the CTSTC PCD blank include high-precision machining environments where PCD inserts and PCD discs are required to achieve superior surface finish and extended tool life. It is especially suitable for cutting non-ferrous metals, composites, and abrasive materials that would quickly wear down conventional tools. Industries such as electronics, automotive manufacturing, and stone processing frequently rely on PCD blanks to optimize their tooling systems and improve operational efficiency.

In summary, the CTSTC PCD blank stands out as a premium polycrystalline diamond solution tailored for advanced industrial applications. Its high chemical inertness, excellent thermal resistance, and customizable options make it a preferred choice for producing high-performance PCD inserts and PCD discs. Whether in prototype development or mass production, this PCD blank ensures reliability, precision, and cost-effectiveness for a wide range of machining and cutting scenarios.

Support and Services:

Product Technical Support and Services for PCD Blank

Our team is committed to providing comprehensive technical support and services for the PCD Blank product to ensure optimal performance and customer satisfaction.

Technical Support:

We offer expert guidance on product installation, usage, and troubleshooting. Our support team is equipped to assist with any technical issues, providing timely solutions and advice to maximize the efficiency and lifespan of your PCD Blank.

Maintenance Services:

Regular maintenance is crucial for maintaining the integrity and performance of the PCD Blank. We provide scheduled maintenance services, including inspection, cleaning, and necessary adjustments to ensure the product operates at peak efficiency.

Training and Resources:

To help you get the most out of your PCD Blank, we offer training sessions and comprehensive documentation. These resources cover best practices, operational tips, and safety guidelines to empower users with the knowledge needed for effective product handling.

Customization and Upgrades:

Our services include options for product customization and upgrades tailored to your specific requirements. We work closely with clients to understand their needs and provide solutions that enhance the functionality and value of the PCD Blank.

Warranty and Repairs:

The PCD Blank comes with a warranty that covers manufacturing defects and performance issues under normal use. In the event of a malfunction, our repair services are available to restore the product to its optimal condition promptly.

Customer Feedback and Continuous Improvement:

We value customer feedback and use it to continuously improve our products and services. Please reach out to us with any comments or suggestions to help us serve you better.

FAQ:

Q1: What is the brand and model number of the PCD Blank product?

A1: The PCD Blank product is from the brand CTSTC and the model number is 1.6-10W.

Q2: Where is the PCD Blank product manufactured?

A2: The PCD Blank product is made in China.

Q3: What is the minimum order quantity for this product?

A3: The minimum order quantity for the PCD Blank is 1 piece.

Q4: How is the PCD Blank product packaged?

A4: The product is packaged in a plastic box to ensure safety during transportation.

Q5: What are the payment terms and delivery time for the PCD Blank?

A5: Payment can be made via TT, LC, or Western Union. Delivery time is typically between 5-10 days.

Q6: What is the supply ability for the PCD Blank product?

A6: We have a supply ability of 1000 pieces per day.

Q7: Is the price fixed or negotiable?

A7: The price of the PCD Blank product is negotiable based on order quantity and requirements.